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TOP-BRKDN: Breakdown Repair

REV: 01/27/03
SCOPE: This procedure covers the maintenance of equipment other than scheduled preventive maintenance. Primarily this involves breakdown repair, but also covers any unscheduled maintenance that might be undertaken to avoid an imminent breakdown.
STEP WHO WHEN INFO TO USE WHAT TO DO RESULTS
1 Any team member As determine need to have equipment fixed Own observations Report problem to your supervisor. Equipment problem reported to supervisor
2 Any supervisor or manager As determine need to have equipment fixed Own observations or reports from others Report problem to Maintenance Supervisor or Leadman, or to Maintenance Worker. Equipment problem reported to Maintenance
3 Maintenance Supervisor, Leadman or other receiving call As receive request for equipment repair Request for equipment repair; own knowledge of equipment and resources Determine priority of trouble call, who will handle it and when; if problem is not going to be addressed immediately, inform requestor of priority and time frame. Work orders to maintenance workers and/or verbal instructions; requestor informed
4 Maintenance Worker As assigned Maintenance work order and/or verbal instructions Initiate maintenance work order (if work will take more than a few minutes); perform tasks as assigned; report to appropriate supervisor when complete; report any other work that is needed, any ideas for improving the equipment or its operation, or points that ought to be added to the equipment's PM work order (report to Leadman or Supervisor); mark work done on work order and return it to Supervisor; if furnace temperature controls in need of repair or calibration, inform  Maintenance Supervisor. Appropriate supervisor informed when complete; maintenance work order (if needed) completed and returned to Supervisor; any suggestions expressed.  Maintenance Supervisor informed of Furnace temperature controls in need of repair or calibration
5a Maintenance Supervisor When furnace temperature controls are in need of repair or calibration Notification from maintenance worker Issue Work Order; inform Metrologist via E-Mail so he can note on calibration log; send instrument to approved calibration supplier. Metrologist informed; calibration log updated; instrument shipped
5b Maintenance Supervisor If furnace temp control fails calibration and cannot be economically repaired Results Tag instrument with reject label; notify Metrologist of final disposition of instrument via email. Defective instrument removed from premises
5c Maintenance Supervisor If instrument passes calibration Results of Calibration Notify Metrologist of calibration date and next calibration date via email; tag instrument with calibration label showing ID, calibration date, next calibration date and vendor name. Calibrated instrument tagged and returned
6 Maintenance Supervisor As Maintenance work orders returned Work orders plus own observations or tests Review any suggestions for improvements; return completed work order. Good suggestions reviewed; completed maintenance work orders back to Warehouse Administrator
7 Warehouse Administrator Weekly Completed maintenance work orders Perform any maintenance job costing requested by Maintenance Supervisor; enter info into AMMS; discard Maintenance work orders. Completed work entered into AMMS; Maintenance Supervisor notified of exceptions
 

 

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