| STEP |
WHO
|
WHEN
|
INFO TO USE
|
WHAT TO DO
|
RESULTS
|
|
1
|
Programmer; Die/Tooling
Supervisor |
Upon receipt of Job Order, Tooling
Purchase Order |
3D Die
Design Checklist; verbal instructions from Forging Engineer; solid
models; existing programs |
Review Job Order or Tooling Purchase Order to be
sure all necessary info is present; work with Forging
Engineer on any special machining instructions;
review 3D Die Design
Checklist. If PO
is from outside customer notify customer service
representative with all needed information to set the
job per TOP-NEWDI.
customer materials should be handled per TOP-CSUPL;
work with Forging Engineer on any models that may
need created; make tooling per information gathered;
insert tooling into the Die Machining
Schedule per the due date; file Tooling
Purchase Order; when programs are needed, check first
for existing programs, if programs are already
created review program revisions with the revisions
on the prints, work orders or purchase orders; if
revision has changed, review and change programs if
needed; if last save date of model is later than the
date of the program, review and change program if
needed; if programs do not exist create programs per
current revisions |
Tooling Purchase Order received and reviewed;
tooling placed on Die Machining Schedule; Sales
notified; Tooling Purchase Order filed; programs
confirmed/updated/created |
|
2 |
CNC Die Sinker |
Tooling is up for machining |
Verbal instructions from Programmer, Die/Tooling
Supervisor or Forging Engineer; programs; Job Order;
prints |
Set-up and machine tooling per programs, Job
Order, prints and/or verbal instructions from
Programmer or Forging Engineer; complete the tooling
by doing any polishing or de-burring needed; stamp
die numbers per Job Order or Tooling Purchase Order
if needed; pour casts of all impressions if
applicable; submit casts per TOP-CASTS to Metrologist for
inspection. |
Tooling completed; casts submitted to
Metrologist. |
|
3 |
Metrologist |
Cast has been submitted for
inspection |
Cast; print; Job Order |
Check cast(s) and send for approval (as required)
per TOP-CASTS |
Cast
checked and sent
for approval |
| 4 |
Programmer; Die/Tooling
Supervisor |
After cast has been approved or not approved by
Metrologist |
Cast approved or not approved e-mail; verbal
instructions from Forging Engineer or
Metrologist |
If cast was not approved consult with Forging
Engineer or external die customer (referring to any customer of die sinking
services) about
what changes that need to be made to the tooling;
change programs if needed, consult with CNC Die
Sinker about modifications or re-make tooling if
needed; pour new cast, if applicable and resubmit per
Step 2; after cast or tooling has been approved
instruct Material Handler to deliver tooling to the
Forge Division Die Shop or if external die customer
to Shipping for
shipping. |
Cast/Tooling approved; tooling
delivered |
