| STEP |
WHO |
WHEN |
INFO
TO USE |
WHAT
TO DO |
RESULTS |
|
1 |
Crib Attendant |
Upon recognition that
an item is needed |
Info from operator;
observation of crib inventory levels |
Advise Machining Manager or
Supervisor via
e-mail of need to purchase
items low/out in inventory. |
Machining Manager or Supervisor advised via e-mail of items needed to be purchased; Purchase order
placed by Machining Manager or Supervisor |
|
2 |
Machining
Manager or
Supervisor |
Upon receiving e-mail
|
E-mail advising need
to place purchase order for item low/out in stock |
Place purchase order
for items. |
Purchase order placed. |
|
3 |
Machining Clerk |
Weekly |
Stocking Program Purchase Order; vendor packing list |
Review the products
being received against the Stocking Program Purchase Order and generate a receiver
for goods received; work with supplier to resolve any problems; after any
problems are resolved, forward printed copy of receiver and vendor packing slip to
Accounts Payable Clerk. |
Crib stocked;
purchasing system maintained; receivers and associated copies of purchase
orders to Accounts Payable Clerk |
| 4 |
Machining Clerk |
Monthly (typically at end of
month) |
Stocking Program
invoice/statement |
Reconcile Stocking Program
invoice;
resolve any discrepancies; forward to Accounts Payable Clerk for payment. |
Consigned items
properly accounted for and approved for payment |
| 5 |
Machining Clerk |
Before using any newly received
crib supplies not already specified above (usually within two days) |
Purchase Order
and vendor packing slip |
Review the
products being received against the Purchase Order and generate a receiver
for goods received; work with supplier to resolve any problems; after any
problems are resolved, forward printed copy of receiver, purchase order, and
vendor packing slip to Accounts Payable Clerk; put new items into stock. |
Crib stocked; purchasing system maintained; receivers and
associated copies of purchase orders to
Accounts Payable Clerk |
| 6 |
Crib
Attendant |
When
Production Machining Supervisor or Machining Department Clerk releases new job packet |
Job packet from holding
file, provided by
Supervisor or Machining Department Clerk |
Verify that the part number and operation number of the new job match that of the
kit and Operation Order; have the operator check the kit against the Operation
Order, then issue the kit to the operator. |
Kit and job packet
verified; kit available to operator |
| 7 |
Crib
Attendant |
As receive request for
material to be issued from set-up person,
Supervisor or operator for open job issues |
Request for materials;
Operation Order |
For request related to
a particular job, be sure items requested match items approved on Operation
Order; if not
have
Supervisor or Programmer approve request; pull materials requested; issue materials to
requester. |
Materials checked out |
| 8 |
Crib
Attendant |
As receive requests for
material to be issued from crib for non-job issues |
Request for materials |
Be sure the
Supervisor agrees with the request; pull the materials requested and have the requester check the
materials against the operation order; if necessary, add to Operation Order; issue materials. |
For miscellaneous
issues, materials checked out |
| 9 |
Crib
Attendant |
As receive previously
issued materials back; or as production operation is completed and kit returned |
Completed operation job
packet |
Match
materials to Operation Order; write any notes needed to describe wear or
damage on the order; for a production operation, check to be sure that the
kit and all job packet documents have been returned in good order; if
materials are in good, usable condition return them directly to stock; if
not, report to
Supervisor, secure decision whether to repair or to replace,
note decision on Operation Order, and repair or replace per plan; scrap any
items deemed non-repairable. |
Materials returned to stock,
repaired or scrapped; Machining Manager or Supervisor notified of
scrapped tools;
closed job
packet forwarded to Machining Clerk to file. |
| 10 |
Crib Attendant |
Last week of
April and the last week of October |
Tool Crib
Inventory Report; Cycle Count Form |
Perform a
physical count of all Tool Crib inventory shown on Tool Crib Inventory
Report; reconcile count to report; research significant differences and
correct erroneous receipt and issue transactions; turn in Tool Crib
Inventory Report and Cycle Count Form to Controller. |
Tool Crib
Inventory counted and reconciled; Tool Crib Inventory Report and Cycle Count
Form turned in |
| 11 |
Controller |
After receiving
Tool Crib Inventory Report and Cycle Count Form |
Tool Crib
Inventory Report and Cycle Count Form |
Post inventory
adjustment in M2M; file Tool Crib Inventory Repot and Cycle Count Form. |
Tool Crib
inventory adjustments made; paperwork filed |