| STEP |
WHO |
WHEN |
INFO TO USE |
WHAT TO DO |
RESULTS |
| 1 |
Anyone |
There is reason to
believe that parts may need to be inspected by non
destructive testing, or when
customer requires |
Personal
observation; possibly customer specifications;
Production Floor Traveler |
Report the possible
need to examine the parts by magnetic particle inspection
to Post Forge Supervisor. |
Post
Forge Supervisor notified of possible need to examine parts by non destructive testing |
| 2 |
Post Forge Supervisor |
Receive
indication that parts may need to be inspected by non
destructive testing |
Personal
observation and perhaps input from others; customer specifications (if
exist). |
Determine if parts need to be
inspected by
non destructive testing; if inspection is not necessary,
notify requestor; if inspection is necessary, schedule parts to be inspected
and note on
Production Floor Traveler;
if so, ensure there is a Technique Sheet for the job. |
Determination made about whether parts need to be inspected; if not,
interested parties notified; if so,
Technique Sheet made for the job; inspection scheduled and noted on
Production Floor Traveler |
| 3 |
Post Forge Supervisor working
with NDT Level I
or Level ll |
A
Technique Sheet needs
to be developed |
Identity of part, its
use, material, photo, print, or actual part; customer specifications (if exist); earlier
Technique Sheet (if exists) |
Develop a Technique
Sheet based on latest revision of ASTM E 1444
if current sheet not on file or written inspection plan; submit
Technique Sheet to
NDT Level III. |
Determination on
whether to inspect parts; requestor notified; Technique Sheet
assigned;
inspection scheduled and noted on Production Floor Traveler |
| 4 |
NDT Level III |
Technique Sheet is
submitted |
Technique Sheet; own
knowledge |
Review Technique Sheet
for completion; make any needed corrections, sign approval; forward to QA
Manager. |
Technique Sheet
reviewed, any needed corrections made; approval made; forwarded to QA
Manager |
| 5 |
NDT Level I or Level II NDT Inspector |
Inspection of parts are
scheduled |
Production Floor Traveler;
Technique Sheet; customer specifications (if present); Trinity Forge Non
Destructive Testing Specification |
Conduct
examination per Technique Sheet, looking for relevant indications (unless
specified differently by the customer's specification or
Production Floor Traveler none of the following will be acceptable: any relevant indication 3/16" or longer, no
more than 10 relevant indications in any 6 sq. in. area, four or more relevant indications
in a line separated by 1/16" or less edge to edge, no relevant indications in
pressure contact sealing surfaces); taking any questions to
NDT Level III; fill out Magnetic Particle Inspection Log;
if
Production Floor Traveler requires
examination to be certified, work with QA Manager to fill out
NDT Certification
form then sign it and send
it to NDT Level III. |
Inspection completed and scanned into Magnaflux/Dye Penetrant scan file;
parts inspected and results recorded on Magnetic Particle Inspection Log; if certification is required,
NDT Certification completed and forwarded to
NDT Level III. Parts are logged and inspected; results are recorded
and traced; if certifications are required Non Destructive Certifications
completed and forwarded to NDT Level lll
or QA Manager |
| 6 |
NDT Level III |
Upon receiving
NDT Certification for review and approval |
NDT Certification; Technique Sheet; customer
specifications (if any) |
Review
results, sign when approved and return to QA Manager |
NDT Certification reviewed and
approved; forwarded to QA Manager |
| 7 |
QA Manager |
Upon receipt of
completed NDT Certification |
NDT
Certification |
Verify that the
certification has been completed per this TOP; e-mail Post Forge Supervisor that the
NDT Certification has been reviewed and approved; issue certification to
customer per TOP-ORDER and file
NDT Certification traceability copy on server. |
Post Forge Supervisor
notified that NDT Certification was approved;
NDT
Certification submitted to customer with copy on server for traceability purposes |
