|
STEP |
WHO |
WHEN |
INFO TO USE |
WHAT TO DO |
RESULTS |
|
1 |
QC Inspector |
Reviewing the current order.
Preparing the inspection procedures and specifics for the job
|
MPS, Production Floor Traveler,
Inspection Order, print and rest of job packet
|
Prepare inspection paperwork for job;
follow Quality Control Inspection instructions on MPS. Set up a
communication plan with Operator and as needed, Machining
Department
Manager, QC Supervisor/QA Manager or Engineer.
|
Quality preparation completed |
| 2
|
QC Inspector
|
Reviewing the new
order process and first article review once first article is available
|
MPS, Production Floor Traveler,
Inspection Order, print and rest of job
packet
|
Read operation instructions
and Inspection Orders; verify that part
number on material tag
matches part number on Operation Order; if
any raw material is found to be out of specifications, notify the QA Manager for review. Disposition
per TOP-NOCON;
assess the
need for a CAR initiation (See TOP-CARRR)
when first correct part is produced, document dimensions (for welding
include gage settings) on Quality
Inspection Records. | Production
Floor Traveler reviewed; first correct part produced and recorded on Quality Inspection
Records
|
| 3 |
QC Inspector
|
Upon receiving production
parts for inspection
|
MPS, Production Floor Traveler,
Inspection Order, print and rest of job
packet
|
Verify that
Production Floor Traveler, MPS, print and part match;
verify that job packet contains all required
information and that the operator has properly
completed his/her section of the Inspection Records; select measuring
equipment per TOP-MSURE and TOP-CALIB; examine
part against print per Inspection Order; verify that part meets
specifications and that operators measurements (and for welding, gage
settings) are correct; verify that operator (or other designated person)
"buying off" of part stamps off the Production Floor Traveler, resolve any problem, bringing Leadman or
Manager in as deemed appropriate; upon the first part buy-off,
perform and record results in Quality Inspection Records; for welding, stamp off the Assembly Log to
acknowledge parts have been inspected and recorded. |
Parts inspected and
discrepancies resolved; Quality Inspection Records maintained; Assembly
Log stamped |
| 4 |
Operator or QC Inspector
|
As discover nonconforming parts
|
Own judgment; any
documentation deemed appropriate
.
|
Take all
questionable parts over to the QC area with a Discrepancy
Report prior to the end of each shift, for review; if nonconforming parts are found during in-process inspection take parts
and inform Machining Manager or Leadman; do not stop machine. |
Nonconforming
parts taken QC area and Discrepancy
Report initiated |
| 5 |
QC Inspector
|
As receives nonconforming
parts
|
Own judgment; any
documentation deemed appropriate
|
Verify and disposition parts per
TOP-NOCON and notify QC Supervisor or Machine
Department Manager if circumstances warrant. |
Discrepancy Report filled out |
| 6 |
Post Production Inspector or
QC Inspector
|
As made aware parts are ready
for shipment.
|
Own judgment;
Inspection Order; QC documentation
|
Review parts for shipping quality.
Verify the completion of all Last Article steps, insure all documents and
disposition criteria have been met before continuing processing; verify parts meet the standards set by our prints; If OK, then stamp
box; if not, place HOLD tag with Job Order number, heat code, and description of
problem; disposition parts per
TOP-NOCON; if
immediate decision is not forthcoming; if scrap rate is high by own judgment
or exceeding scrap requirements per TOP-SCRAP
inform QA Manager. ATTN: Problems need to be dealt with
swiftly so as to make every effort not to hold up shipments, if possible. |
Shipment reviewed and approved
or rejected; rejected parts are dispositioned |
| 7 |
QA Manager
|
As receive Order Procedural Audit.
|
Order Procedural Audit, own discussions
|
Review Order Procedural Audit.
If audit is approved, then file in QC office.
If not, request CAR per TOP-CARRR,
copy request and attach to Audit , file Order Procedure Audit in QC Files. |
Order Procedural Audit
reviewed CAR issued as necessary .
|
