| STEP |
WHO |
WHEN |
INFO
TO USE |
WHAT
TO DO |
RESULTS |
|
1
|
QC Inspector |
Upon receiving Job Order information |
Machine
Schedule, MPS, Production Floor Traveler, Inspection Order, print and
rest of job packet |
Prepare
inspection paperwork for job; follow Quality Control Inspection
instructions on MPS; verify all gages and inspection tools are
available; set up a communication plan with Operator and as needed,
Machining Department Manager, QC Supervisor/QA Manager or Engineer. |
Quality
preparation completed |
| 2 |
QC Inspector |
Upon receiving new order
Process and First Article part |
MPS, Production Floor
Traveler, Inspection Order, print and rest of job packet |
Read operation
instructions and Inspection Orders; verify that part number on material
tag matches part number on Operation Order; if any raw material is
found to be out of specifications, notify the QC Supervisor for review.
Disposition per TOP-NOCON;
assess the need for a CAR initiation (See TOP-CARRR) when
first correct part is produced, document dimensions (for welding
include gage settings) on Quality Inspection Records. |
Production Floor
Traveler reviewed; first correct part produced and recorded on Quality
Inspection Reco
rds |
| 3 |
QC Inspector |
Upon
receiving production parts for inspection |
MPS,Production
Floor Traveler, Inspection Order, print and rest of job packet |
Verify that
Production Floor Traveler, MPS, print and part match; verify that job
packet contains all required information and that the operator has
properly completed his/her section of the Inspection Records; select
measuring equipment per TOP-MSURE and TOP-CALIB;
examine part against print per Inspection Order; verify that part meets
specifications and that operator's measurements (and for welding, gage
settings) are correct; verify that operator (or other designated
person) "buying off" of part stamps off the Production Floor Traveler;
if any issues are found with measurements or documentation not being
completed, notify Production and QC supervisors to resolve any problem,
involving Leadman or Manager as deemed appropriate; upon the first part
buy-off, perform and record results in Quality Inspection Records; for
welding, stamp off the Assembly Log to acknowledge parts have been
inspected and recorded; for first time use, when not using a QC print
for machine operation, take the MC or MT print and number the print
dimensions to match the MPS inspection order; forward marked up print
to QC Supervisor for review. |
Parts
inspected and discrepancies resolved; Quality Inspection Records
maintained; Assembly Log stamped; marked up print for machine operation
forwarded to QC Supervisor for review.
|
| 4 |
QC Supervisor
|
Receipt of
marked up QC Print |
Marked up
QC Print or machining operations |
Review
marked up QC Print for
accuacy-between print and MPS inspection order; forward to Engineering
Assistant for print update and distribution per TOP-PRINT .
|
QC Print
for machine operations reviewed; print forwarded to Engineering
Assistant for print update and distribution. |
| 5 |
Operator or
QC Inspector |
Upon
discovering nonconforming parts |
Personal
judgment; any documentation deemed appropriate |
Take all
questionable parts over to the QC area with a Discrepancy Report prior
to the end of each shift for review; if nonconforming parts are found
during in-process inspection take parts and inform Machining Supervisor
and/or QC Supervisor; do not stop machine. |
Nonconforming
parts taken QC area and Discrepancy Report initiated |
| 6 |
QC Inspector |
Upon
receiving nonconforming parts |
Personal
judgment; any documentation deemed appropriate |
Verify and
disposition parts per TOP-NOCON;
notify QC Supervisor or Machine Department Manager if circumstances
warrant. |
Discrepancy
Report filled out |
| 7 |
Post
Production Inspector or QC Inspector |
Upon being
made aware parts are ready for shipment. |
Personal
judgment; Inspection Order; QC documentation |
Review
parts for shipping quality. Verify the completion of all Last Article
steps, insure all documents and disposition criteria have been met
before continuing processing; verify parts meet the standards set by
our prints; if OK, then stamp box; if not, place HOLD tag with Job
Order number, heat code, and description of problem; disposition parts
per TOP-NOCON;
if immediate decision is not forthcoming; if scrap rate is high by own
judgment or exceeding scrap requirements per TOP-SCRAP inform QC
Supervisor. ATTN: Problems need to be dealt with swiftly so as to make
every effort not to hold up shipments, if possible. |
Shipment
reviewed and approved or rejected; rejected parts dispositioned |
| 8 |
QA Manager |
Upon
receiving Order Procedural Audit. |
Order
Procedural Audit, personal discussions |
Review
Order Procedural Audit; if audit is approved, then file in QC office;
if not, request CAR per TOP-CARRR, copy
request and attach to Audit; file Order Procedure Audit in QC Files. |
Order
Procedural Audit reviewed; CAR issued as necessary |
