| STEP |
WHO
|
WHEN
|
INFO TO USE
|
WHAT TO DO
|
RESULTS
|
| 1 |
QA Manager,
QC Supervisor or Engineer |
When
setting job up or upon determining a job needs rework |
Production
Floor Traveler; blue print(s); information received from other team
members; parts reclassification via e - mail (if any); own observations |
If blue
print(s), Production Floor Traveler indicate that post-production work
is required (common for cold coining and bending) or if parts are found
to need rework, ensure that the requirements of any parts
reclassification is addressed. |
Parts
reclassification (if any) Production Floor Traveler forwarded to
Post-Forge Supervisor |
| 2 |
Any team
member |
As inspect
parts after forging |
Production
Floor Traveler; blue print(s); own observations |
Tag
containers with a Red Rework Tag with needed post-production steps and
notify QA Manager, Post Forge Supervisor or QC Supervisor. |
Tagged
containers of inspected parts ready for QA Manager or QC Supervisor,
Post Forge Supervisor to review |
| 3 |
QA Manager
or Post Forge Supervisor or QC Supervisor |
Upon
notification from QC Inspector or any team member |
Notification
from QC Inspector, own observations, Production Floor Traveler; blue
print(s), emails or any team member |
Determine
if parts need post-production work; if so, attach a "DISPOSITION" tag
to all containers of job requiring post-production work explaining what
to do and why; determine if parts need post-production work; if so,
attach a "DISPOSITION" tag to all containers of job requiring
post-production work explaining what to do and why; add applicable
steps to Router in M2M and re-print Production Floor Traveler. |
Parts
requiring post-production work identified and ready for repair/rework;
Router steps added; Production Floor Traveler re-printed |
| 4 |
Post-Forge
Supervisor |
Time to
start post- production step for parts |
Production
Floor Traveler; container tags; blue prints(s), sample parts, verbal
instructions or parts reclassification(s) via e-mail from QC team member |
Assign a
team member as post- production worker to perform work; ensure that the
requirements of any parts reclassification is addressed; ensure worker
knows exactly what is required; provide any needed supplies |
Post-Forge
worker assigned and ready to go; parts reclassification (if any)
observed |
| 5 |
Post-Forge
Worker* or Shipping Helper |
As assigned |
Sample and
verbal instructions from Post-Forge Supervisor or Evening Non-Forge
Supervisor; any other info provided by a supervisor |
Carefully
perform work as instructed; be sure the container you are working from
has a QC tag that shows that all previous steps are complete and
specifies the step you are performing;container tag on any container
you are working into, and write heat code on outside of box (for ready
shipment only); if unclear on any point, stop work and get answer from
a supervisor, leadman or QC Specialist; as you complete a container,
move the QC container tag to the container you have completed and
remove container tag (if the containers do not come out even, have QC
Inspector create or destroy extra QC tags); stop work at any time if
told to do so by leadman, by supervisor or QC Supervisor |
Parts being
processed with management approval; processed parts in tagged containers |
| 6 |
Post-Forge
Supervisor or Leadman |
Periodically
while work is being performed |
Production
Floor Traveler; container tags; blue print(s) or verbal instructions
from QC; possibly sample parts |
Monitor
progress of work; spot check quality of work; be sure supplies are
available; be sure all containers are properly tagged; have filled
containers moved to next area |
Assurance
of good, smooth process |
| 7 |
QC
Specialist, Post Forge Supervisor or Post Forge team member |
As directed
by Production Floor Traveler blue print(s) |
Production
Floor Traveler; blue print(s) |
Perform
routine inspection of those post-production processes so directed by
Production Floor Traveler and blue print(s) and all cold-work process |
SPC Program data entered for cold coin jobs, |
| 8 |
Post-Forge
Supervisor or QC Supervisor or QA Manager or Shipping Supervisor |
When work
is complete |
Production
Floor Traveler; blue print(s); container tags; parts reclassification
via e-mail (if any) |
Ensure that all parts
have been processed, inspected (or re-inspected), all containers have
been properly tagged with Green Tags, and heat code is placed on
outside of container (for ready shipment only), all parts moved to next
area, inspection or re-inspection noted on Production Floor Traveler
marked complete for this step; if there is a parts reclassification via
e-mail for this work, return acknowledging e-mail to the initiator of
the Parts Reclassification |
Completed
post-production step; Production Floor Traveler completed; parts
reclassification via e-mail (if any) forwarded to the initiator |
