| STEP |
WHO |
WHEN |
INFO TO USE |
WHAT TO DO |
RESULTS |
| 1 |
QA Manager,
QC
Supervisor or Engineer |
When setting job up or upon
determining a job needs rework |
Production Floor Traveler; blue print(s); information received from other
team members; parts reclassification via e - mail (if any); own observations |
If blue print(s), Production Floor Traveler indicate that post-production work is required (common for cold
coining and bending) or if parts are found to need rework, ensure that the requirements of any parts reclassification is addressed. |
Parts
reclassification (if any) Production Floor Traveler forwarded to
Post-Forge Supervisor |
| 2 |
Any team member |
As inspect parts after forging |
Production Floor Traveler; blue print(s); own
observations |
Tag
containers with a Hold Tag with needed post-production steps and notify QA
Manager, Post Forge Supervisor or
QC
Supervisor. |
Tagged containers of inspected
parts ready for QA Manager or
QC
Supervisor, Post Forge
Supervisor to review |
| 3 |
QA Manager or Post
Forge Supervisor or
QC
Supervisor |
Upon notification from QC
Inspector or any team member |
Notification from QC Inspector,
own observations, Production Floor Traveler; blue print(s),
emails or any team member |
Determine if parts
need post-production work; if so, attach a "DISPOSITION" tag to all containers of
job requiring post-production work explaining what to do and why. |
Parts requiring post-production
work identified and ready for repair/rework |
| 4 |
Post-Forge Supervisor |
Time to start post- production
step for parts |
Production Floor Traveler; container tags; blue prints(s), sample parts, verbal instructions or parts reclassification(s) via e-mail from
QC team member |
Assign a team member as post-
production worker to perform work; ensure that the requirements of any
parts reclassification is addressed; ensure worker knows exactly what is required; provide
any needed supplies |
Post-Forge worker assigned and
ready to go; parts reclassification (if any) observed |
| 5 |
Post-Forge Worker* or
Shipping Helper |
As assigned |
Sample and verbal instructions
from Post-Forge Supervisor or Evening Non-Forge Supervisor; any other info provided by
a
supervisor |
Carefully perform work as
instructed; be sure the container you are working from has a QC tag that shows that all
previous steps are complete and specifies the step you are performing; container tag on any container you are
working into, and write heat code on outside of box (for ready shipment only);
if unclear on any point,
stop work and get answer from a supervisor, leadman or QC Specialist; as you complete a
container, move the QC container tag to the container you have completed and remove
container tag (if the containers do not come out even, have QC Inspector create or destroy
extra QC tags); stop work at any time if told to do so by leadman, by
supervisor or
QC
Supervisor |
Parts being processed with
management approval; processed parts in tagged containers |
| 6 |
Post-Forge Supervisor or Leadman |
Periodically while work is being
performed |
Production Floor Traveler;
container tags; blue print(s) or verbal instructions from QC; possibly
sample parts |
Monitor progress of work; spot
check quality of work; be sure supplies are available; be sure all containers are properly
tagged; have filled containers moved to next area |
Assurance of good, smooth process |
| 7 |
QC Specialist, Post
Forge Supervisor or Post Forge team member |
As directed by Production Floor Traveler blue print(s) |
Production Floor Traveler;
blue print(s) |
Perform routine inspection of
those post-production processes so directed by Production Floor Traveler and blue print(s) and
all cold-work process |
Powerway SPC Program data entered for cold coin jobs, |
| 8 |
Post-Forge Supervisor
or QC
Supervisor or QA Manager or Shipping Supervisor |
When work is complete |
Production Floor Traveler; blue print(s);
container tags; parts reclassification via e-mail (if any) |
Ensure that all parts have been
processed, inspected (or re-inspected), all containers have been properly
tagged, and heat code is placed on outside of container (for ready shipment
only), all parts moved to next area, inspection or re-inspection noted on
Production Floor Traveler marked complete for this step; if
there is a parts reclassification via e-mail for this work;
, return acknowledging e-mail to the initiator of the Parts
Reclassification |
Completed
post-production step; Production Floor Traveler completed; parts reclassification via e-mail (if any) forwarded to the initiator |