|
STEP
|
WHO
|
WHEN
|
INFO TO USE
|
WHAT TO DO
|
RESULTS
|
|
1
|
QC Supervisor, QC Specialist, or any other member of the
QC Team
|
Upon receiving new
Production Floor
Traveler
|
Production Floor
Traveler and QC Inspection folder
with all its contents.
|
Verify that the
Production Floor
Traveler is correct; if
incorrect, inform responsible engineer to make corrections (IMPORTANT: ACCURACY OF
TRAVELER IS CRITICAL).
(If corrections are needed
go to step 2)
|
QC inspection folder (with approved
Production Floor
Traveler on front and all necessary inspection
documents inside)
|
|
2 |
Engineer |
Router information is incorrect |
Job Order; personal knowledge |
Make corrections to router and initiate
printing of new
Production Floor
Traveler for Post Production and QC; return to person who initiated correction . |
Corrects make and new
Production Floor
Traveler printed; returned to person who initiated correction |
|
3
|
QC Supervisor,
QC Specialist, or any Supervisor or Manager
|
As production crew prepares to begin forging, a
post-production worker begins work, a new shift begins, or the QC crew has
mid-shift changes
|
Personal observation; discussions with Production Supervisor;
Production Floor
Traveler, blue print(s) and contents of QC inspection folder;
Powerway SPC Program
data
|
Assign QC Inspector(s) to job (usually
forging, but may be coining or other post-production task as well); ensure
inspector understands the inspection needs as required by the
Production Floor
Traveler and blue print(s), and has all
necessary information, gages, measuring equipment and supplies.
(If corrections
are required to the dimensions in Powerway SPC Program go to Step 4).
|
Inspector(s) assigned to job and prepared to begin
|
|
4 |
Any QC Employee |
When data in
Powerway SPC Program does not
match dimensions on print |
QC Print |
Notify QA Clerk via e-mail to make corrections in
Powerway SPC Program. |
QA Clerk notified |
|
5 |
QA Clerk |
Receiving notification dimensions in
Powerway SPC Program do not
correspond with QC Print
|
QC Print |
Make the corrections in
Powerway SPC Program; notify QC
personnel via e-mail corrections have been made. |
Corrections made |
|
6
|
QC, Die Shop or Die Prep
Team Member
|
Before forging: as requested by Die Prep or Die Shop
team member (not the same team member as performing this step)
|
QC Print; Shop Schedule;
Production Floor
Traveler
|
Check forge die before it is put into production to verify
that the correct die is being prepared and that all lettering to be forged
into the part agrees with print (reminder: DO NOT base your
verification on notes on the Production Floor
Traveler. Be
sure Die Prep and Die Shop personnel performing the stamping task are using a QC print or an approved forging print and
the shop schedule); if an error is
discovered, point it out to Die Prep worker for correction; if there is a
disagreement in the QC and Die Prep documents, report it to the QC Supervisor or
Forging Production Supervisor or if needed go to an Engineer for resolution...DO NOT APPROVE A DIE FOR PRODUCTION
UNTIL ALL PROBLEMS AND QUESTIONS HAVE BEEN RESOLVED.
|
Correct forge die for job and correct lettering: verified
via inspector stamp on heat code slip
|
