| STEP |
WHO |
WHEN |
INFO TO USE |
WHAT TO DO |
RESULTS |
| 1 |
QC Supervisor, QC
Specialist, or any other member of the QC Team |
Upon
receiving new Production Floor Traveler |
Production Floor
Traveler and QC Inspection folder with all its contents. |
Verify that the
Production Floor Traveler is correct; if incorrect, inform responsible
engineer to make corrections (IMPORTANT: ACCURACY OF TRAVELER IS
CRITICAL).
(If
corrections are needed go to step 2)
|
QC
inspection folder (with approved Production Floor Traveler on front and
all necessary inspection documents inside) |
| 2 |
Engineer |
Router
information is incorrect |
Job Order;
personal knowledge |
Make
corrections to router and initiate printing of new Production Floor
Traveler for Post Production and QC; return to person who initiated
correction. |
Corrections
made and new Production Floor Traveler printed; returned to person who
initiated correction |
| 3 |
QC Supervisor, QC
Specialist, or any Supervisor or Manager |
As production crew
prepares to begin forging, a post-production worker begins work, a new
shift begins, or the QC crew has mid-shift changes |
Personal observation;
discussions with Production Supervisor; Production Floor Traveler, blue
print(s) and contents of QC Inspection folder; SPC Program data |
Assign QC Inspector(s)
to job (usually forging, but may be coining or other post-production
task as well); ensure inspector understands the inspection needs as
required by the Production Floor Traveler and blue print(s), and has
all necessary information, gages, measuring equipment and supplies.
(If
corrections are required to the dimensions in the SPC Program go
to Step 4).
|
Inspector(s) assigned to
job and prepared to begin |
| 4 |
Any QC
Employee |
Data
in SPC Program does not match dimensions on print |
QC Print,
SPC Program Data |
Notify QA
Engineer and QC Supervisor via e-mail to make corrections in SPC
Program. |
QA Engineer
and QC Supervisor notified |
| 5 |
QA Engineer
or QC Supervisor |
Receiving
notification dimensions in SPC Program do not correspond with
QC Print |
QC Print,
SPC Program Data |
Make the
corrections in SPC Program; notify QC Team via e-mail that corrections have
been made. |
Corrections
made in SPC Program, QC Team notified |
| 6 |
QC, Die Shop or Die Prep
Team Member |
Before forging: as
requested by Die Prep or Die Shop team member (not the same team member
as performing this step) |
QC Print; Shop Schedule;
Production Floor Traveler |
Check forge die before
it is put into production to verify that the correct die is being
prepared (this includes verifying the correct die version is being
prepared) and that all lettering to be forged into the part agrees with
print (reminder: DO NOT base your verification on notes on the
Production Floor Traveler. Be sure Die Prep and Die Shop personnel
performing the stamping task are using a QC print or an approved
forging print and the shop schedule); if an error is discovered, point
it out to Die Prep worker for correction; if there is a disagreement in
the QC and Die Prep documents, report it to the QC Supervisor or
Forging Production Supervisor or if needed go to an Engineer for
resolution...DO NOT APPROVE A DIE FOR PRODUCTION UNTIL ALL PROBLEMS AND
QUESTIONS HAVE BEEN RESOLVED. |
Correct forge die for
job and correct lettering: verified via inspector stamp on heat code
slip |
