| STEP |
WHO |
WHEN |
INFO
TO USE |
WHAT
TO DO |
RESULTS |
|
1 |
QC Supervisor, QC Specialist, or any other member
of the QC Team |
Upon receiving new Production Floor
Traveler |
Production Floor Traveler and QC Inspection
folder with all its contents. |
Verify that the Production Floor Traveler is
correct; if incorrect, inform responsible engineer
to make corrections (IMPORTANT: ACCURACY OF
TRAVELER IS CRITICAL).
(If corrections are needed go to step
2)
|
QC inspection folder (with approved
Production Floor Traveler on front and all necessary
inspection documents inside) |
|
2 |
Engineer |
Router information is
incorrect |
Job Order; personal
knowledge |
Make corrections to router and initiate
printing of new Production Floor Traveler for Post
Production and QC; return to person who initiated
correction. |
Corrects make and new Production Floor
Traveler printed; returned to person who initiated
correction |
|
3 |
QC Supervisor, QC Specialist, or any Supervisor
or Manager |
As production crew prepares to begin forging, a
post-production worker begins work, a new shift
begins, or the QC crew has mid-shift
changes |
Personal observation; discussions with Production
Supervisor; Production Floor Traveler, blue print(s)
and contents of QC inspection folder; Powerway SPC
Program data |
Assign QC Inspector(s) to job (usually forging,
but may be coining or other post-production task as
well); ensure inspector understands the inspection
needs as required by the Production Floor Traveler
and blue print(s), and has all necessary
information, gages, measuring equipment and
supplies.
(If corrections are required to the dimensions
in Powerway SPC Program go to Step
4).
|
Inspector(s) assigned to job and prepared to
begin |
|
4 |
Any QC Employee |
When data in Powerway SPC Program does
not match dimensions on print |
QC Print |
Notify QA Assistant via e-mail to make
corrections in Powerway SPC
Program. |
QA Assistant notified |
|
5 |
QA Assistant |
Receiving notification dimensions in
Powerway SPC Program do not correspond with QC
Print |
QC Print |
Make the corrections in Powerway SPC
Program; notify QC personnel via e-mail corrections
have been made. |
Corrections made |
|
6 |
QC, Die Shop or Die Prep Team
Member |
Before forging: as requested by Die Prep or Die
Shop team member (not the same team member as
performing this step) |
QC Print; Shop Schedule; Production Floor
Traveler |
Check forge die before it is put into production
to verify that the correct die is being prepared and
that all lettering to be forged into the part agrees
with print (reminder: DO NOT base your verification
on notes on the Production Floor Traveler. Be sure
Die Prep and Die Shop personnel performing the
stamping task are using a QC print or an approved
forging print and the shop schedule); if an error is
discovered, point it out to Die Prep worker for
correction; if there is a disagreement in the QC and
Die Prep documents, report it to the QC Supervisor or
Forging Production Supervisor or if needed go to an
Engineer for resolution...DO NOT APPROVE A DIE FOR
PRODUCTION UNTIL ALL PROBLEMS AND QUESTIONS HAVE BEEN
RESOLVED. |
Correct forge die for job and correct lettering:
verified via inspector stamp on heat code
slip |
