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Trinity Forge Training Module
TFTM-DFCT: Defect Recognition

REV: 02/20/09

Taught by: Team Member's Department Supervisor

Objective: To instruct employees on recognizing various types of defective parts and understanding what causes these defects.

Syllabus:
bulletDescribe and show visuals of different types of defective parts and their terminology
bulletReview each part and cause of defect
bulletDiscuss hot inspection and adding shrink
bulletDiscuss non-conforming parts- dimensional (using measuring tools)
bulletReview class discussion and quiz employee to identify some defects
bulletAssign experienced inspector to train employee on recognizing defects from different customer parts.
bulletTeacher will sign off on checklist for each defect the employee has shown competence in.
bulletOnce employee has good understanding and recognizes various defective parts, teacher will give check list back to supervisor.
bulletSupervisor will test employee for recognition of defective parts.

Completion: Sign off by teacher that employee has been instructed and has a good understanding of defective parts.

Notes:   This class is designed for QC Inspectors, but can also be used to teach the forging department to recognize defective parts.


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