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Trinity Forge Training Module
TFTM-WELD: Welder Qualification

REV: 04/24/09

Taught by: Machining Department Manager

Objective:
bulletAWS D1.1-94 or latest revision.
bulletPart C -Welder Qualification
bulletSection -5.19 Groove Weld Plate Qualification
bulletTest for Plate of Limited Thickness

Syllabus:
bulletCode: AWS d1.1-94 or current revision
bulletJoint type: Single V Groove.
bulletMaterial spec. ASTM A36.
bulletFiller metal: AWS ER 80 S-D2.
bulletProcess: GMAW
bulletJoint position: 1G Flat
bulletMaterial size/thk: 7in x 3in / 3.8in
bulletWire Diameter: .045
bulletCurrent: DC/RP .
bulletWeld Testing: Radiographic examination.

Completion:  After successful completion of welding and testing the operator is qualified to weld the material and joints that he has been tested on.

The welds that have been made for testing will be submitted to Steel Inspectors of Texas for qualification. The results of their evaluation will certify or reject the welder operations.

Evidence of welder qualification will be kept in the employee training file. Employee will remain qualified until such time that employee has not welded for a period of one year. The Manager has the right to revoke qualification at any time that employee fails to follow the guidelines set forth in the MPS concerning welding.

Notes: If all requirements of TFTM-WLD1 have been met, the testing requirements of this training module may be waived. Changes to this training module needs to be coordinated with Steel Inspectors of Texas, or other appropriately approved supplier. 


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