|
STEP |
WHO |
WHEN |
INFO TO USE |
WHAT TO DO |
RESULTS |
| 1 |
Any team
member who receives a new customer specification |
Upon
receiving specification |
Customer purchase
order, written specification, verbal or written instructions, print and quote
information |
Gather all information
and specifications together
and forward to Customer Service Representative. |
Specification forwarded to Customer Service Representative |
| 2 |
Customer Service Representative |
Upon receipt of
specification or information from team member |
Customer purchase
order, written specification, verbal or written instructions,
print and quote information |
Place all open sales
orders on hold (if deem appropriate); place in Specification Review Spreadsheet; notify
Engineering Assistant of addition; if it is a new part number, create the
Item Master and notify Engineer* assigned to customer via e-mail to create Standard
Bill of Material, Standard Router and Spec ID; send copies
of documents provided by customer to Engineering Assistant. |
Open
sales orders placed on hold; Specification Review
Spreadsheet updated; documents forwarded |
|
3 |
Engineering Assistant |
Receipt of notification of
addition to Specification Review Spreadsheet |
Specification Review Spreadsheet |
Forward Specification Review
Spreadsheet via e-mail; give copies to the Engineer* assigned to customer. |
Specification Review Spreadsheet
forwarded; copies to Engineer* assigned to customer |
|
4 |
Engineer* |
Upon receiving Specification Review Spreadsheet notification of a new part number
or modified Standard Bill of Material, Standard Router and Spec ID |
Customer purchase order, customer specification; Customer Window; BOM,
Router and Item Master Checklist; verbal or written instructions, print and
quote information; |
For
existing part numbers, modify or create any Tooling Item Master, Standard
Bill of Material, Standard Router, Spec ID and review Part Item Master as
required to meet the requirements of the customer;
review using BOM, Router and Item
Master Checklist; for a new part number build the Standard Bill of
Material, Standard Router and Spec ID required; review
using BOM, Router and Item
Master Checklist all specific quality requirements, other than
dimensional, must be noted in the Customer Window and appropriate router
steps in M2M; notify another Engineer or QA Manager for proofing and
approval. |
Standard Bill of Material, Standard Router and
Spec ID created or modified per customer specification; reviewed using BOM, Router and Item
Master Checklist and notice for needed approval sent |
|
5 |
Engineer or QA Manager |
Upon
receiving notification of need for approval of Standard Bill of Material,
Standard Router and Spec ID |
Customer purchase order, written specification, verbal or
written instructions, print, quote information; BOM, Router and Item Master
Checklist |
Check
all components created or modified per BOM, Router and Item Master
Checklist. If minor changes are required make the necessary corrections.
When more extensive modifications are needed, return to initial Engineer or
QA Manager: repeat Step 4. When components are approved send notification of
approval to initial Engineer or QA Manager and Customer Service
Representative; digitally sign and date the Item Master and/or Spec ID;
update Specification Review Spreadsheet and forward to QA Clerk; forward BOM,
Router and Item Master Checklist to Engineering Assistant. |
Standard Bill of Material, Standard Router and
Spec ID
are approved per BOM, Router and Item Master Checklist; Specification Review Spreadsheet routed |
|
6 |
QA Clerk |
Upon
receiving notification that Specification Review Spreadsheet is complete and specification needs scanned
into system |
Specification Review Spreadsheet ; prints;
specifications |
Scan specification
(if necessary); place online in Specification Library; enter complete in Specification Review Spreadsheet and
forward to Customer Service Representative. If new
Specification notify the Engineer* assigned to customer and QA Manager via e-mail. |
Specification Review Spreadsheet
forwarded to Customer Service Representative, documents are scanned;
Engineer and QA Manager notified of new specification |
|
7 |
Engineering Assistant |
Receipt of notification of
addition to Specification Review Spreadsheet |
Specification Review Spreadsheet |
Forward Specification Review
Spreadsheet via e-mail. |
Specification Review Spreadsheet
forwarded |
|
8 |
Customer Service Representative |
Upon
receiving Specification Review Spreadsheet |
Specification Review Spreadsheet
and Purchase Order |
Sign
off Specification Review Spreadsheet, forward to
Engineering Assistant to close out; remove
jobs from hold status and update due dates. |
Specification Review Spreadsheet signed off |
|
9 |
Engineering Assistant |
Upon
receiving Specification Review Spreadsheet |
Specification Review Spreadsheet
|
Place a copy of Specification
Review Spreadsheet on line. |
Copy of Specification Review Spreadsheet
on line |