|
STEP
|
WHO
|
WHEN
|
INFO TO USE
|
WHAT TO DO
|
RESULTS
|
|
1 |
Post Forge Supervisor,
Maintenance Supervisor |
As need to heat treat production
parts or raw material |
Shop Schedule |
Schedule furnace time to heat treat production parts or
raw material; notify Maintenance
Man and Heat Treat Worker parts need to be heat treated. |
Time scheduled to heat treat parts
or raw material |
|
2
|
Maintenance Man |
Notification parts need to be heat
treated |
Calibration Schedule for heat treat furnace and
furnace sensors |
Monitor heat treat furnace and furnace sensors;
calibrate per schedule |
Heat Treat furnace monitored and
calibrated |
|
3 |
Heat
Treat Worker |
Upon
receiving parts to be heat treated |
Production Floor Traveler; Shop Schedule; Spec ID |
Verify
parts or material on Traveler are to be heat treated; record information in
Heat Treat Log. |
Parts or
material verified for heat treatment and recorded |
|
4
|
Heat
Treat Worker |
Beginning
of heat treat cycle |
Instructions listed on Production Floor Traveler |
Load
parts or raw material into furnace baskets; load into heat treat furnace; set
furnace temperature and cycle time. |
Heat
treatment started |
|
5
|
QC
Inspector II |
During
heat treat cycle |
Production Floor Traveler; Heat Treat Chart |
Verify
information recorded on Heat Treat Chart; verify furnace temperature. |
Heat
Treat Chart and furnace temperature verified |
|
6 |
Heat
Treat Worker |
End of
heat treat cycle |
Production Floor Traveler |
Remove
baskets from furnace; forward to a cooling area; when parts are completely
cool, tag them; check hardness; record hardness on Hardness Inspection Sheet;
verify hardness* per
TOP-HARDT.
Note: When checking hardness a
sample must be pulled from the top and the bottom of each basket or load for
smaller heat code quantities. |
Cycle
completed; hardness checked, recorded and verified |
|
7 |
Heat
Treat Worker |
Parts or
material fails hardness |
Hardness
results recorded on Hardness Inspection Sheet |
Notify QC Supervisor or Post Forge Supervisor for resolution when parts or material fail
hardness testing. |
Notification made of hardness failure |
|
8 |
Post Forge Supervisor, QC
Supervisor |
Notification received of hardness failure |
Hardness
results recorded on Hardness Inspection Sheet |
Make decision to re-heat treat or scrap parts or raw material; notify
Heat Treat Worker of decision. |
Decision
made to re-heat treat or scrap parts or raw material |
|
9 |
Heat
Treat Worker |
Parts
pass hardness testing |
Hardness
results recorded on Hardness Inspection Sheet; Heat Treat Chart |
Forward
heat treated parts or material to Post Forge to process per
TOP-BLAST; clock off
Production Floor Traveler. |
Parts or
material forwarded to Post Forge and processed; clocked off Traveler |
